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Brand: Rapid Fusion

Product Type: Additive Manufacturing Platform

The Rapid Fusion Zeus is a hybrid manufacturing cell combining high-deposition pellet extrusion with precision milling. Its modular design allows customisation for diverse applications, ensuring efficiency, accuracy, and reliability.

Price: POA

Product Summary

Each Rapid Fusion Zeus system includes everything needed for high-performance 3D printing, optimised for versatility and precision:

  • Rapid Fusion PE320 Pellet Extruder
  • Epicurus controller pro
  • modular heated bed (1000mm x 1000mm, expandable)
  • Aibuild 2.0 Software
  • Adaxis Software
  • Air plus pellet feeding system
  • Pellet dryer
  • KUKA KR 120 R3900-2 K1 Robot
  • Safety cell enclosure
  • Maintenance set
  • Manuals and detailed operational guidesb
  • High-performance electro-spindles ensure excellent torque and consistent speed.
  • Available in configurations such as 7/8.7 kW or 11/13 kW for varying operational needs.
  • Rapid Fusion CNC Milling Tool
  • Tool changer for extruder and spindle

Applications

  • Additive manufacturing
  • Digital manufacturing
  • Large-scale production
  • Prototyping

Materials

  • Carbon Fibre
  • Nylon
  • Polycarbonate
  • TPU (thermoplastic polyurethane)
  • ABS
  • Glass-reinforced polymers
  • Other high-temperature and abrasive materials

Optional Extras

  • Additional heated bed sections
  • Rotation units for cylindrical printing
  • Tool integration for CNC milling

Additional features

  • High-temperature printing: Supports up to 450°C for advanced material capabilities.
  • Ultrasonic autofocus: Ensures precise material positioning and quality.
  • Versatile safety system: Complies with Machinery directive 2006/42/EU and ISO 10218-1:2011 standards.
  • Seamless Software Integration: Compatible with AiBuild and Adaxis.
  • Enhanced connectivity: USB, Ethernet, and real-time control options.

Why choose CNC World?

There are lots of reasons to work with CNC World

Full UK Warranty

Delivery Included

Installation Included

Finance Available

Training Included

Exceptional Support

Speak to the team

Get in touch to discuss your needs today and we’ll ensure you choose the right machine for your specific needs.

FAQ

Apollo supports a wide range of materials, including carbon fibre, polycarbonate, and other high-temperature polymers. The modular heated bed and high-performance extruder allow for large-scale projects with maximum precision. For example, the PE320 Pellet Extruder can handle materials up to 20mm thick, depending on density.

The PE320 Pellet Extruder features four heating zones for precise temperature control, making it ideal for abrasive and high-temperature materials. With a robust Schneider motor and Wittenstein gearbox, it delivers power and precision for advanced manufacturing tasks.

The Epicurus Controller Pro provides real-time servo control, material presence detection, and advanced connectivity. It integrates seamlessly with AiBuild and Adaxis software, allowing for automated toolpath generation, fleet management, and quality control.

Yes, Apollo is designed to be compatible with robotic arms and CNC setups, enabling hybrid manufacturing processes that combine additive and subtractive techniques.